Installation and explosion protection codes

NFPA 68 / NFPA 69

NFPA 68, Standard on Explosion Protection by Deflagration Venting; NFPA 69, Standard on Explosion Prevention Systems

NFPA 855 requires battery energy storage enclosures that can accumulate flammable gas to have explosion control: deflagration vents sized to NFPA 68, or ventilation that keeps gas below 25 % of the lower flammability limit under NFPA 69.

Reference standard Design standards, not test methods. The gas data they need — LFL, burning velocity, Pmax — comes from UL 9540A cell tests within our CNAS scope.

Two routes to explosion control

NFPA 68 — deflagration ventingNFPA 69 — explosion prevention
PrincipleLet a deflagration happen, but relieve the pressure through vent panels so the enclosure does not ruptureStop a flammable mixture forming, typically by exhaust ventilation
Design targetReduced pressure below enclosure strength; safe vent directionGas concentration below 25 % LFL
Key inputsBurning velocity, Pmax, enclosure volume, vent opening pressureGas generation rate and composition, airflow
VerificationCalculation, CFD simulation, deflagration testCalculation, CFD simulation; detection and controls

What we do

  • Data: UL 9540A cell tests give the gas composition, LFL, burning velocity and Pmax that both standards need.
  • Design analysis: vent area calculation to NFPA 68 and dispersion analysis to NFPA 69, including single-failure cases of the ventilation system.
  • Simulation: 1:1 CFD models of the container that track gas dispersion, overpressure and flame — and test whether added protection works.
  • Testing: container-scale deflagration tests at our Nantong site to verify the design.

Frequently asked questions

Which inputs does an NFPA 68 vent calculation need?

The gas composition and its burning velocity and maximum explosion pressure (from the UL 9540A cell test), the enclosure volume and geometry, the vent panel's opening pressure and the strength of the enclosure.

Is NFPA 69 ventilation enough on its own?

NFPA 69 ventilation must keep the flammable gas concentration below 25 % of the LFL for the expected gas release. NFPA 855 also expects the design to consider failures; many designs combine ventilation with deflagration venting.

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